Heavy Equipment
G&D Integrated helps a local Fortune 50 manufacturing company improve their quality, delivery and cost of track type tractor production. This manufacturer’s Track-Type Tractors are engineered for demanding work. Durable construction is ensured for enduring years of tough working conditions. Track-Type Tractors keep materials moving with the reliability and low operating costs expected from this manufacturer.
The Issues:
- Cost of outsourced production too high
- Material flow inefficient
- Delivery and quality performance not meeting requirements
The Solutions:
- G&D Integrated opened a facility to perform:
- Engine dress
- Operator platform assembly (including electronics)
- Hydraulic valve and tank assembly
- Designed and implemented the following Lean principles:
- Line design, process engineering
- Standard work
- Logistics support
The Results:
- Increased throughput by 30%
- Reduced manufacturing space by 50%
- Reduced employee headcount by 15%
- DPU performance improved from 0.17 to 0.07 (reduction of 40 defects per month)
- Combined space and headcount reductions reduce cost by $1 million per year